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Max pressure350 Bar
Temp range-30°C~200°C
Product Overview

The P04 profile represents a high-performance, single-acting composite rod seal energized by an integrated O-ring, specifically designed for dynamic applications in medium to heavy-duty hydraulic and pneumatic systems. It features an asymmetrical polyurethane sealing profile combined with a resilient elastomeric O-ring loader nested within its rear dynamic cavity. This unique dual-element architecture provides exceptionally reliable sealing, managing zero-pressure drops as effectively as high-pressure spikes by utilizing system fluid pressure to increase overall lip contact force against the reciprocating rod surface.

Material Characteristics

The primary green outer ring is molded from high-grade polyurethane (PUR) or specialty engineering elastomers, offering outstanding wear resistance, superior tear strength, and a low compression set.
The internal black energizer consists of a high-performance Nitrile Rubber (NBR) or Fluoroelastomer (FKM) O-ring, ensuring long-term elasticity and thermal resilience without losing its pre-loading force over extended service periods. This combination allows the seal to operate smoothly across a wide temperature spectrum from -35°C to +110°C, remaining highly compatible with mineral-based hydraulic oils, water-glycol fluids, and biodegradable synthetic lubricants.

Structural & Performance Advantages

The asymmetrical design features a shortened, robust inner sealing lip and an extended static outer lip, minimizing friction while optimizing fluid retention on the dynamic sealing edge. The embedded O-ring serves as a permanent tensioning element, guaranteeing uniform radial force distribution under zero-load or low-pressure conditions where conventional polyurethane seals might otherwise weep or leak. Additionally, the seal’s specific back-angle and stout heel geometry prevent stability loss or axial rocking inside the groove, providing excellent extrusion resistance and stabilizing stick-slip effects even during high-frequency micro-strokes.

Application Scope

The P04 composite rod seal is widely used across demanding industrial hydraulic cylinders, acting as a primary or secondary rod sealing component. It is standard equipment for mobile hydraulic systems including excavators, fork-lift trucks, and construction machinery where pressure fluctuations and external vibrations are prevalent. Furthermore, its reliable zero-leakage behavior and high responsiveness make it perfectly suited for manufacturing injection molding machines, industrial control valves, agricultural equipment cylinders, and high-pressure standard factory automation actuators.


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